| many elegant patterns, rich
textures and vibrant colors available, you have a wide range of options
at your disposal. Whichever direction your fashion instincts point you.
You’ll find that our vinyl
floors offer the broadest range of style, color, and performance options
that are sure to fit your needs and budget.
The wearlayer is critical
to the performance of a vinyl floor. The thickness of the wearlayer is
generally measured in mils. The thickness of a mil is about the
same as a page in your telephone book. So a 10 mil wearlayer would be comparable
in thickness to about 10 pages in your telephone book. Generally the more
expensive vinyl floors have thicker wearlayers. Your expectations for how
long your vinyl floor will look new and fresh are based on the wearlayer's
performance.
Installation
of vinyl floors is labor intense. Your new vinyl floor will be installed
over either a concrete or wood floor. Either of these installations
requires a climate controlled work area. We recommend that the work
area be maintained at a minimum temperature of 65 degrees F. and a maximum
of 100 degrees F. for 48 hours before, during and after installation.
This requirement can seldom be fulfilled with a temporary space heater.
A permanent heat source must be operational before proceeding with the
installation. For the entire life of the floor, the temperature should
never fall below 55 degrees F. If this minimum temperature cannot
be maintained the performance of the flooring product and adhesives can
be adversely affected.
Lets discuss
the installation over the concrete floor. The concrete floor should
be smooth and dry before starting installation. Floor prep will be
used to smooth any rough areas if needed on floors that are bare.
If there is a vinyl down then an embossing leveler may be needed to give
the installer a smooth surface.
When installing
a vinyl floor over a wood sub-floor system, it is recommended to first
install a wood panel or composition underlayment sheets to provide a smooth,
clean surface. If there is an existing vinyl floor that has been installed
over a sub-floor, chances are this floor must be pulled up and a new underlayment
installed. The reason is, if a new underlayment were to be installed
over the existing floor it would raise the height of the floor over a ¼
inch making the transition at doorways a problem. Our underlayment
products are specifically designed for this purpose and are approved by
the vinyl manufacture for warranty specifications.
In some
cases, you may install a vinyl product over a single layer of existing
vinyl. The performance of the new flooring is directly dependent
on the condition and continued bond of the existing floor, which can adversely
affect the performance of the new floor, such as indention or adhesive
bond. If the existing floor covering is textured or embossed, it may telegraph
through the new floor unless the embossing of the old floor is filled with
leveler.
It is also
important to protect all the exposed edges of the flooring with trim or
restrictive molding. Wood molding such as quarter round or vinyl
or rubber cove base gives your vinyl a very nice finished look. Metal,
vinyl transition or reducer strips are recommended where the vinyl meets
other types of flooring or at doorways.
Homeowners are offered two
types of residential sheet vinyl flooring. The older construction type
is called inlaid construction and the newer, more common construction
type is called rotogravure construction.
The inlaid process uses solid
colored vinyl chips that are laid on top of a carrier sheet and then bonded
together with heat and pressure. The inlaid process has been around for
years and generally results in geometric type patterns and designs. Residential
inlaid floors have a clear wearlayer placed over the top of the chips to
make the floor's finish easier to maintain. It is important to note that
you are not walking directly on the inlaid chips, instead you are walking
on the clear wearlayer that was placed on top of the chips. The appearance
of your inlaid floor is dependent on how long the clear finish will last.
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The rotogravure printing process
is the most commonly used method for making residential vinyl floors and
offers unlimited possibilities in pattern and design. This involves a print
cylinder that spins around while the vinyl's core layer (called the gel
coat) passes underneath. The cylinder systematically prints various colored
ink dyes to create the pattern. After the print dyes are set a clear wearlayer
is applied to the surface. Like the inlaid the appearance retention of
a rotogravure floor is dependent on the durability of the clear wearlayer. |