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Carpet
construction will determine not only the beauty, but also the wearability
of your floor fashions. Most of the carpet you will find is tufted,
produced on tufting machines. Basically, these are huge sewing machines
that insert pile yarns into a backing material. During the tufting
process, these machines often use over 1,000 needles, which can be adjusted
to vary the height of the individual loops that appear on the surface of
the carpet.
After
the loops are inserted into the primary backing material, a heavy layer
of latex sizing is applied to the underside to firmly lock the tufts in
place. Over this, a secondary backing material is bonded to add further
strength and stability. Tufting is the fastest and also the most
economical method of manufacturing carpet. Because of this, tufted
carpet is generally less expensive to purchase than woven carpet.
The tufting process now produces over 90 percent of all the carpet made
in America. The closer the tufts the denser the carpet.
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